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Deep-UV Aluminum Gallium Nitride Laser Enables Diverse Applications

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Researchers at Cornell University demonstrated an optically pumped, aluminum gallium nitride (AlGaN)-based multimode laser that emits deep-ultraviolet (DUV) light at low modal linewidths and at wavelengths under 300 nm. DUV emitters have use in pathogen detection and sterilization, water purification, gas sensing, photolithography, and quantum computing and metrology.

The realization of UV-C laser diodes based on AlGaN has been challenging, according to the Cornell team. Wide-bandgap semiconductors exhibit low carrier mobilities, large dopant activation energies, and asymmetries between electron and hole transport. The team’s approach surmounted these challenges by using an AlGaN semiconductor material system to develop a high-quality DUV emitter.

“It is known that this is a material that is suitable, but it was a materials synthesis problem,” researcher Len van Deurzen said. “The challenge is making the materials pure enough that they're actually going to be useful and sustain the requirements of a laser.”

The team used plasma-assisted molecular beam epitaxy, a crystal growth technique, to grow a high-quality crystal of aluminum nitride (AlN). An AlGaN double heterostructure was grown by molecular beam epitaxy on the single-crystal AlN.

“We need multiple aluminum gallium nitride layers stacked on top of each other and one important parameter is the interface quality between those layers,” van Deurzen said. “We can grow very sharp interfaces without the impurities and dislocations that form with other growth techniques.”

Len van Deurzen works with a lab setup used to operate a deep-ultraviolet laser-emitting device. Van Deurzen led a team that developed a DUV semiconductor laser with a range of potential uses, such as in photolithography.  Courtesy of Cornell University.
Doctoral student Len van Deurzen works with a lab setup used to operate a DUV laser-emitting device. He led a team that developed a DUV semiconductor laser with a range of potential uses, such as in photolithography. Courtesy of Cornell University.
To trap the emitted light and stimulate emission, the researchers created an optical cavity from the stacked layers. Using the epitaxial AlN/AlGaN double heterostructure, they fabricated edge-emitting, ridge-based Fabry-Pérot cavities. They created vertical facets and ridge sidewalls through a combined isotropic dry and wet etch. The cavity was created in the form of a micrometer-scale resonator on an AlN chip that van Deurzen developed with help from the Cornell NanoScale Science and Technology Facility.

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The researchers demonstrated multimode lasing by optically pumping the device. The double heterostructure Fabry-Pérot laser bars exhibited multimode emission with peak gain at 284 nm and low modal linewidths on the order of 0.1 nm at room temperature. According to the researchers, this linewidth is an order of magnitude more precise than similar devices that have used UV lasing by molecular beam epitaxy.

To achieve electrically injected, DUV AlGaN-based laser diodes with large on-time or continuous-wave mode capabilities, it is important to have electronic design optimization to maximize optical gain, as well as waveguide design and growth optimization to keep the intrinsic optical losses low. As a result, the applied growth technique and its chemical and heterostructural design characteristics could be used to further develop and improve electrically injected AlGaN laser diodes.

The next step in the research, professor Debdeep Jena said, will be to use the same materials platform to develop a laser that is driven by an electrical current from a battery, which is a more practical energy source for commercially available light-emitting devices.

The research was published in AIP Advances (www.doi.org/10.1063/5.0085365).

Published: April 2022
Glossary
lithography
Lithography is a key process used in microfabrication and semiconductor manufacturing to create intricate patterns on the surface of substrates, typically silicon wafers. It involves the transfer of a desired pattern onto a photosensitive material called a resist, which is coated onto the substrate. The resist is then selectively exposed to light or other radiation using a mask or reticle that contains the pattern of interest. The lithography process can be broadly categorized into several...
photolithography
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quantum
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metrology
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LasersLight Sourcessemiconductor lasersCornellResearch & TechnologyAmericasDUVUVlithographyphotolithographymolecular beam epitaxyquantummetrologysemiconductor materialsFabry-Pérotlaser diodesAlGaN-on-siliconTechnology News

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