Boston College chemistry professor John T. Fourkas, in collaboration with Boston College physics professor Michael J. Naughton and Boston University Department of Electrical and Computer Engineering professors Malvin C. Teich and Bahaa E. A. Saleh, used a technique called multiphoton-absorption photopolymerization (MAP), in which a polymer can be deposited at the focal point of a laser beam. Scanning of the laser beam in a desired pattern then allows for the formation of intricate, 3-D patterns. The technique, which is also being explored by a handful of other groups worldwide, makes it possible to create features 1000 times smaller than the diameter of a human hair.
The findings will be published in the June 1 issue of the Journal of Applied Physics.
The originial purpose of the study was to demonstrate that intricate and resilient structures could be created with MAP using inexpensive and readily available materials.
In order to demonstrate the size of the features that could be created, the researchers fabricated structures near a human hair. In the course of the experiments, they discovered it was also possible to fabricate structures on the hair itself.
"We built the structure on top of the hair with a material that is akin to plexiglass," said Fourkas. "One of the really exciting and unexpected things about this is that we found that we could make this structure on the hair without harming it in any way. This suggests that we could accomplish the same with other biological materials. One could imagine, for instance, building devices directly on skin, blood vessels and eventually even a living cell."
He said that although this idea is "currently in the realm of science fiction," the results are an important step in that direction.
Three-dimensional structures created with this technique also have the potential to be used in other miniature devices, such as optical communications hardware: fiber optics and the hardware that is used to interface them with electronics.
"While writing a structure on a hair does not have direct bearing on optical communications," Fourkas said, "on the other hand, we can and have done exactly the same sort of thing on optical fibers that are of comparable size, and this does have direct bearing."
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